Hegeman Professional Loudspeaker
"Hegeman's greatest achievement, I believe, was his two-piece loudspeaker, the 'PRO,' a twin-chambered, slot loaded, conical dual horn subwoofer, with a polydirectional midrange/treble assembly atop it. This was not only the genesis of his own mature thinking, but had a substantial impact on speaker designs to come. The PRO was a truly revolutionary product..."
--Richard Shahinian
The Hegeman Professional Loudspeaker – known as the “Hegeman Pro,” or simply the “Pro” – is a no-holds-barred concept speaker conceived of by Stewart Hegeman in 1954, and continuously developed and refined for over a decade. The resulting design was an “assault on the state-of-the-art” unconstrained by the demands of commercial production, a launching pad for Hegeman’s most groundbreaking ideas decades ahead of its time.
In the Pros we see all the unique elements that define Hegeman's first generation of loudspeakers: the "split slot-loaded conical horn," the use of boat and cone shaped radiators and diffusers, and Hegeman's famous "Lily Tweeter", and all of which appear in the later designs of this generation.
The Pro was Hegeman's flagship product for nearly 20 years, the descendant of the classic speakers that came before it, and the progenitor of all that came after.
I know of two versions of the speaker, though I am sure there were other iterations in-between.
“The complete novelty of the Professional's concept and appearance upset audio apple carts all over the place. But none of this was the result of any willful or commercial desire to be "different." Every offbeat design detail was justified by brilliant engineering reasoning…”
The Pre-Stereo Version
The earliest mention of the Hegeman Professional I can find comes from an article in the May 1956 Issue of Popular Electronics highlighting "Hybrid" Speakers. This early version of the Pro was a two-way system in what we know today as a woofer-assisted wideband configuration.
The bass cabinet featured a 12-foot dual exponential slot-loaded horn loading three 6-1/2 inch woofers "specially treated" by Hegeman. If my later Pro is any indication, the special treatment was expanding foam (think: "Great Stuff" gap filler) applied to the cone and carved back to leave about a 1/4-inch thick layer. This treatment stiffened the cone and served to damp the upper frequencies making for a very smooth roll-off. Hegeman, as you will see elsewhere, was a huge fan of using foam in his First Generation speakers.
The "split slot-loaded horn " in this version was exponential (assuming the article is correct) and used output from both the front and rear of the woofers. This feature was scrapped in Hegeman's final version of the Pro, but was detailed by Skip Weshner, a friend of Hegeman and dealer of his products, as retold by Roger Skoff in an article on Audiophile Review:
....the two TL ducts were of different lengths, tuned to be different fractions of the wavelengths of the “in chamber” resonant frequency of the two drivers (calculated as 1125′ [the “standard” speed of sound in air] ÷ Fs [the drivers’ fundamental resonant frequency as mounted] X “fraction 1” [for transmission line 1] and X “fraction 2” [for transmission line 2]) What this did, he said, was similar in effect to a “tuned port” bass reflex enclosure, in that the pressure waves at the vents (the port equivalents) were tuned to be in phase with – and thus to augment — each other, smoothing and extending the overall bass response. Where they were different is that they were not only of the same phase as each other and of the driving signal from the amplifier, but they were also the actual pressure waves produced by the drivers, instead of resonance-created constructs as they would have been from a bass-reflex enclosure.
The result of all that was better sound for three main reasons: the drivers were better “loaded” and were coupled to the air with an optimum acoustical impedance to extend and smooth their bass response far below the “free-air” cone resonance of the drivers; the amount of driver cone travel required per unit of sonic output was significantly reduced; and the “full waveform” (360°) delay between the sound from the front of the diaphragms and the output from their rear (which is typical of all bass reflex enclosures) was eliminated for better bass transient response.
The treble cabinet, a separate piece that sat atop the bass cabinet, featured two 6-1/2 inch drivers modified by Hegeman -- note the conical phase plugs in the center of each driver, which feature in his patent -- firing upward at an angle toward a piece of plywood on which Hegeman laminated a sheet of polished aluminum. This configuration dispersed and diffused the high frequencies to help create something approximating an omnidirectional response. I can't find a solid number, but Hegeman's go-to bass/mid crossover point was 200Hz.
This early version of the Pro was produced before the stereo sound became the new standard, and underwent a total re-thinking in the intervening period. But the elements of Hegeman's mature thinking are all there.
The Later Version
The later, I believe final, version of the Pro weighed in at over 150 pounds and stood 41-3/4 inches tall, 27-1/2 wide and 17-5/8 inches deep. Its five drivers -- all custom made and/or modified by Hegeman -- provided a nearly omnidirectionally response with usable bandwidth far in excess of anything available at the time -- prodigious bass from 16Hz and treble well past 20kHz.
This version of the Pro was a three-way system consisting of two specially modified 8-1/2 drivers loaded by a Split Slot-Loaded Conical Horn to provide bass, two specially modified 8-1/2 inch drivers to provide midrange, and Hegeman's Lily Tweeter, to provide the high frequencies. Each element was designed to come as close as possible to achieving Hegeman's goal of transporting the listener from their living room into the room where their recording was made.
The Bass Cabinet
The bass cabinet of the Hegeman Pro is the original and ultimate incarnation of Hegeman’s “Split Slot Loaded Conical Horn” concept, designed to produce bass well below 20Hz with minimum phase shift. It consists of an 11-1/4 foot conical horn split in two and folded, resulting in nearly 22 feet of total path. Instead of a mouth, the horn terminates at slots, one on each side. This horn loads two 8-1/2 inch drivers, selected and modified by Hegeman himself.
Hegeman used R&A (Reproducers & Amplifiers LTD) 980P MK IV drivers (pictured above) for the bass. A replacement driver found in this cabinet, and provided by Hegeman, was an R&A 780P MK IV, which looks (except the color) and measures identically. They are wide-band drivers with a response to ~10kHz, featuring super-light cones and high compliance suspensions. Hegeman modified them by using expanding foam to fill the cones, which he then trimmed back to create a tapered foam layer: starting thin at the edge and getting thicker toward the center. The resulting drivers had a lower resonant frequency, smoother roll-off, and the stiffness to handle the Pro's high compression design.
The bass drivers were housed in a 25-liter sealed chamber stuffed with fiberglass insulation, where they were mounted cone-down over two slots in the inner baffle (see the third photo from the right above), opening directly into the throat of the "split slot loaded conical horn."
The horn's throat is 127 sq cm. The split begins immediately and is accomplished by way of a tapered center divider. Each half of the horn follows a conical expansion over a length of 343 cm, reaching a cross-sectional area of 457.25 sq cm (a combined area of 914.5 sq cm).
In a normal horn, the ends would be open. But in this design, Hegeman terminates the horn using two slots: a 7 x 3/4 -inch slot at the rear of the right side, and a 7 x 1-3/16-in slot at the front of the left side. According to Hegeman, the slots' asymmetrical sizes and placements helped achieve a smoother frequency and phase response from the horn.
The front, back, and sides of the horn are made of voidless 3/4 inch plywood veneered in walnut. The top, bottom, and folds of are made of 1/2-inch AA-Grade Weyerhaeuser Versaboard -- a type of structural particleboard. Hegeman believed its high damping properties and lack of the pronounced resonances (characteristic of stiffer materials) made it the ideal material for horns. The folds of the horn and rear chamber are all honey-combed with bracing made of the same 1/2 inch Versaboard as the horn.
In Hegeman's Words: The Split, Slot-Loaded Conical Horn
This text was taken from an advertisement for the Hegeman Standard (licensed to EICO for sale as the HFS-2) Loudspeaker. In it, Hegeman describes in-detail the engineering reasoning behind his split slot-loaded conical horn. Text enclosed in [ ] is mine.
"In selecting a horn [rather than a direct radiator] for the bass element of this system, considerable weight was given to two advantages [of horns]: The horn can provide an even wider pattern of sound distribution, and it can couple acoustical energy efficiently to the listening environment from a relatively narrow source – the speaker cone. Horns have their problems, too, but these problems are subject to solution, as we shall see.
Possibly no reproducer conformation has been as much abused in the literature as the conical horn. That type, it has been fashionable to point out, has a rapid roll-off in response and is therefore unsuited for hi-fi applications. What has not been pointed out -- but what is quite apparent from even a cursory study of published curves -- is that the conical horn remains far and away the smoothest responding horn known, even when it is rolling off.
The conical horn begins to show its merits as a bass reproducer when one investigates carefully the behavior of horns near cutoff frequencies, and the use of horn mouths that are -- in theory at least -- inadequate in diameter. It is certainly true that the efficiency of a conical horn does begin to roll off at a higher frequency than other horn shapes, but that rolloff is very gradual, very linear. And it is equally true that the conical horn continues to respond albeit at lower amplitudes-an octave below an exponential horn of equivalent size!
Further, if one accepts the general proposition that sharp changes in amplitude response represent large changes in phase characteristic and that gradual changes indicate that the phase characteristic is more linear, it is obvious that the conical horn must produce less coloration of whatever signals it is reproducing than can either a hyperbolic or an exponential horn. To put it another way: the smoother rolloff in efficiency of the conical horn represents a lesser change from the desired linear phase characteristic (so essential to natural reproduction) than is possible with an exponential horn.
There still remains, of course, the problem of horn mouth size for adequate bass response, and the efficiency at the very low end. Any horn has a natural cutoff point, determined by its length, mouth diameter and rate of flare. A horn would require a mouth diameter of 7 feet to reproduce 50 cycles. This is obviously out of the question for practical applications. "Folding" the horn to make it physically shorter and using the corner of the room to lengthen it acoustically do help. But there is a better solution.
Just as in transmission practice it is entirely feasible to replace, for example, a required section of telephone line with a properly devised termination [here we see how Hegeman's work for the telephone division of Western Electric perhaps helped inspire this design concept], so acoustically it is possible to replace a section of a horn with a properly devised acoustic termination. At low frequencies, such a termination is represented by a narrow slot. Consequently, by replacing the mouth of a relatively short conical horn with a critically dimensioned slot, it is possible to cause the driver mounted at the horn throat to behave as if it were working into a horn of virtually infinite length.
The slot confines enough air within the horn to build up a suitable resistance for the driver (at the horn throat) to work against. At any point from the slot back to the driver, the air in the now shortened horn presents the same impedance to the driver as if the horn had continued to an optimum length and mouth diameter for frequencies below 30 cycles [for the HFS-2, but for the Pros, it's below 20 cycles]. Additionally, the acoustic impedance now inside the confined horn produces a greater air pressure within that horn than in the room outside the horn.
As a result of this internal pressure, the slot functions acoustically as if it were many times its own area. Behind it, every movement of the speaker cone sets up relatively high compressions of small masses of moving air. These com pressions provide the same acoustic energy as would otherwise be provided by large masses of air under less compression. The higher pressure within the horn -- higher with respect to the normal pressure of the atmosphere in a room -- results in a high particle velocity in the slot, causing the acoustic energy in the horn to be transmitted to the listening room with the effect and impact of a jet stream..."
How best to describe Hegeman's "split slot loaded conical horn" is an open question. Horn is definitely the wrong word. The design does not conform to any sort of horn theory. It seems closer to a transmission line, more specifically a "mass-loaded tuned quarter wave tube" (a Voigt Pipe). But even then, it's a rather unique implementation of the type. What is clear is that quarter wave resonance comes into play, as does mass loading (thanks to the slots). Call it what you want. It works!
Bass Take-Two: The Shahinian Contra-Bombarde
The bass response of the Pro's bass cabinet design was so legendary that the design was reproduced by Hegeman mentee and friend Richard Shahinian in the 1980s as the Shahinian Contra-Bombarde Subwoofer, seen below in photos provided by their owner. The speakers are identical in all ways except materials (Shahinian used MDF) and the drivers, which, in the Shahinian version, were modern units reverse engineered to fit Hegeman's design and manufactured by Credence Speaker Company in Kentucky. Instead of Hegeman's paper/foam cones, Shahinain's version uses polyurethane cones to achieve a similar effect. The Contra-Bombarde, of which less than 60 were made, have become a sought-after classic.
"The Contra-Bombarde design is more than 20 years old and is the brainchild of none other than Stewart Hegeman. Yes, the same Stu Hegeman who designed the Citation power amplifiers and other forward-looking audio products. This subwoofer is a twin conical slot-loaded horn, with a horn path length of more than 20 feet from throat to mouth.
It was originally the bass portion of the Hegeman Pro loudspeaker, which among other things was noted for its unique upward-firing tweeter which looked like a paper tulip cup! The horn construction is incredibly complex and must be very accurately built if it is to function properly... the Contra-Bombarde is Stu Hegeman's classic horn subwoofer, brought up to date with modern materials and drivers." (Audio, May 1981)
Shahinian, in his rememberance of Hegeman published in The Absolute Sound, tells the story of how the Contra-Bombarde came to be:
"When I had the new version ready, Stew heard it in Chicago and did a little jig, he was so pleased. We dubbed it the Contra-Bombarde after the rare 64-foot pedal (16Hz) found only in a handful of pipe organs. It is a tribute to Hegeman's ingenuity that his subwoofer, while not conforming to any known horn theory, nonetheless has a cutoff of 17Hz. It took a full eight months to come up with an efficient method by which to duplicate this unit."
The Treble Section
The treble cabinet of the Hegeman Professional is a two-part assembly: a decorative walnut housing and the actual enclosure, which slides inside of it. The treble enclosure's is home to two 8-1/2 inch midrange drivers and a tweeter. Its baffle is angled toward the ceiling. The midrange units reproduce frequencies from 200Hz to 8kHz, the tweeter frequencies greater than 8kHz.
The photo to the left, taken from Popular Mechanics, shows Hegeman at home with his personal set of Hegeman Professional Loudspeakers; the most striking aspect of which is the tweeter: the famous "Hegeman Lily Tweeter," also known as "the dixie cup tweeter among other things. The same tweeter was used in the Hegeman Standard (AKA: EICO HFS-2 ) speaker and is the ancestor of his T1 and M1 Tweeters.
The Lilly Tweeter was designed to achieve Hegeman's goals of smooth, linear phase (and, therefore, omnidirectionality), and response beyond the "audible band". The version of the tweeter used in the Pro, Hegeman's final version, is shown to the right.
Hegeman claimed that the tweeter produces a hemispherical response pattern with useful output well past 20kHz. My listening test and measurements confirm this. For a history and full description of the Lily Tweeter, please see my article here.
In Hegeman's Words: The Lily Tweeter Design
"This tweeter radiates from both sides of the free-edge steep-sided vertical cone or cornet mounted above the inch speaker. The outer surface of the cone produces a 360° horizontal radiation pattern. Radiation from the inner surface provides the vertical component for a complete hemispheric dispersion pattern.
If this were a conventional vertical cone with an edge forming a right angle to the voice coil axis, it would have a relatively narrow-band response. What's more, the lateral radiation would all be in one plane while the vertical response would be beamed, not dispersed.
In this design the edge of the cone is so cut as to provide a constantly varying distance between the cone's edge and the voice coil. This broadbands the tweeter's response while smoothing it to avoid undesirable peaks. This shaping also spreads the radiation vertically so that it is not restricted to one plane horizontally.
To enhance this “umbrella" coverage further a rigid and nonmoving "acoustical loading cone" or "plug" is inserted concentrically within the radiating cone. This plug forms an air gap between itself and the inner surface of the radiating cone. This gap acts as a ring radiator. Because of the varying distance between its effective radiating surface and the voice coil, this ring radiator produces a desirable displacement between any two more acoustical elements (air particles) in that gap. As a result of this displacement the radiation pattern from the tweeter takes on a hemispherical shape.
An additional benefit from this plug is that it obviates any effects of response peaks or instability which might be caused by radiation from diametrically opposite points on the inner surface of the radiating cone."
The midrange units are a coaxial design: a main-cone and a whizzer. The main-cone operates to around 2kHz where it mechanically crosses-over to the whizzer which extends the response to beyond 8kHz and also acts as a diffuser for the main-cone, smoothing and improving its off-axis response.
The whizzer is of the boat-shaped variety common to all of Hegeman's designs at that time. The shape is dictated by the same engineering principles and considerations behind the Lily Tweeter, but adjusted for the desired frequency range: 2kHz to 8kHz. For a thorough explanation of the design, see Hegeman's patent for it below, which explains the "hows and whys" of the design.
The crossover Hegeman designed for the Pro is fairly simple.
A first-order crossover at 200Hz between the bass unit and the treble consisting of an ~11mH coil and 72uF capacitor.
A 2nd-order crossover for the tweeter consisting of a 0.1uF capacitor in series with the tweeter and a ~0.11mH coil in parallel.
Three tone-shaping filters for
Mids, centered at 200Hz
High frequencies, centered at 2kHz, and
Very high frequencies, an attenuator for the tweeter.
The inductors were all bespoke, hand-wound units to match the drivers in each speaker. The capacitors were large paper-in-oil 8uF units wired in parallel to reach the desired capacitance.
View Hegeman's Loudspeaker Patent for a detailed description of the engineering behind his omnidirectional tweeter and mid-range designs.
In Hegeman's Words: Crossover Design
“The bass crossover point is 200 cycłes. This frequency is chosen because it approximates the bass limits of the average male voice and happens also to be a natural dividing point for the fundamentals of many musical instruments. The G string, on the violin, for example, goes down about 200 cycles. You see, a prime consideration in speaker system design is not to split the apparent source of the same instrument. This can be done by keeping the fundamental and the first and second overtones on the same driver.”
Their Sound
The result of Hegeman's ingenious engineering is a speaker unlike any other. The Pros cast an enormous sound stage with bass that is velvety and rich, but firm and with impact. The treble character is dominated by the Lily Tweeter's airy, light, and spacious sound. Through the Pros, you will understand what people mean when they say their subwoofers allow them to "hear the hall" in good recordings. The very high frequencies, things like chimes or the triangle, sound shockingly real.